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Hebei Ruiyun Wire Mesh Technology Co., Ltd.

Titanium foam

Iridium plated foam titanium

Iridium-Plated Foam Titanium is a high-performance porous material designed for hydrogen production, electrolysis, and fuel cells. It features a titanium foam structure coated with high-purity iridium, providing superior corrosion resistance, excellent conductivity, and enhanced catalytic efficiency. This material is widely used in PEM electrolyzers, fuel cells, and advanced electrochemical applications.

We offer customized sizes, pore structures, and iridium loadings to meet specific industrial and research needs. Contact us for more details!


Product Description

Iridium-plated Titanium Foam combines the lightweight, high-porosity structure of Grade 1 Titanium with the exceptional electrocatalytic activity of high-purity Iridium. Specifically engineered for the Oxygen Evolution Reaction (OER), this material serves as a premium Liquid/Gas Diffusion Layer (LGDL) and anode current collector, significantly reducing overpotential and enhancing the efficiency of hydrogen production.

Product Specifications

CategoryParameterSpecification Details
Base MaterialTitanium FoamPure Titanium (Gr1 / Gr2)

Porosity70%

Pore Size100 µm – 500 µm

Thickness0.5 mm – 5.0 mm
Iridium CoatingPurity99.99% High-Purity Iridium

Coating Thickness0.1 µm – 5.0 µm (Customizable)

Iridium Loading0.2 mg/cm² – 5 mg/cm²

Coating MethodElectroplating / Chemical Deposition
PropertiesTemp ResistanceUp to 600°C

ConductivityExcellent (Optimized for high-current density)

ShapeSheets, Rolls, or Laser-cut Custom Shapes



Applications

  • PEM Electrolyzer Anodes: The premier Liquid/Gas Diffusion Layer (LGDL) for green hydrogen production.

  • Electro-winning & Electro-plating: Dimensionally Stable Anodes (DSA) for recovering precious metals.

  • Fuel Cell Technology: Current collectors for high-performance electrochemical stacks.

  • Water Treatment: Advanced oxidation processes for industrial wastewater.


Available Sizes

Standard Sheet Sizes:

200 mm × 300 mm

500 mm × 500 mm

1000 mm × 1000 mm

Custom sizes available upon request

Roll Form: Available upon request

Custom Shapes: Laser cutting or machining available


Customization & Fabrication Services


  • Precision Laser Cutting: Accurate to ±0.1mm for circular, rectangular, or complex gasket designs.

  • Gradient Coating: Customized Iridium loading based on your specific current density requirements.

  • Custom Dimensions: Large sheets up to 1000mm x 1000mm or continuous rolls.


Core Advantages

Unrivaled Corrosion Resistance

The high-purity Iridium coating provides a robust protective layer, preventing the titanium substrate from forming a resistive oxide layer (passivation) in the harsh, acidic environments of PEM electrolyzers.

Maximum Catalytic Efficiency

With an optimized Iridium loading (up to 5 mg/cm²), our foam titanium offers a high specific surface area, maximizing the contact between the catalyst and the electrolyte to lower the OER overpotential.

Superior Gas-Liquid Transport

The 70% porosity and controlled pore size (100–500 µm) facilitate efficient bubble release and rapid electrolyte supply, minimizing mass transfer losses even at high current densities.

Industrial-Grade Adhesion

Using advanced electroplating technology, the Iridium atoms are firmly bonded to the Titanium skeleton, ensuring zero peeling and long-term stability during thousands of hours of operation.



Why Choose us

1. Integrated Management Systems

Our factory operates under a unified management framework to ensure consistent quality and operational excellence:ISO 9001:2015 (Quality Management): Guarantees that every batch of metal foam, from raw material to iridium coating, undergoes a rigorous 100% inspection process for thickness, density, and purity.ISO 14001:2015 (Environmental Management): Reflects our commitment to sustainable manufacturing, particularly in the chemical deposition and electroplating processes.OHSAS 18001:2007 (Occupational Health & Safety): Ensures a safe and professional working environment, which translates to stable production lead times and higher craftsmanship.

2. International Product Compliance

Our products are ready for immediate integration into global energy projects:CE Mark: Fully compliant with European safety, health, and environmental protection standards.RoHS Certification: Ensures our metal foams are free from hazardous substances, making them safe for green energy applications like hydrogen production and water treatment.

3. Traceability & Testing

Each shipment is accompanied by a Material Test Certificate (MTC). Upon request, we provide:XRF Analysis: To verify Iridium loading ($mg/cm^2$).SEM Morphology: To confirm 3D reticulated structure and coating uniformity.Purity Reports: Confirming ≥99.8% Nickel or Grade 1 Titanium base.


Whether you are in the R&D stage or scaling up to MW-level production, our technical team is ready to assist with custom loading and thickness optimizations.


Iridium plated foam titanium

Company Advantages

Robust Infrastructure

Robust Infrastructure

Hebei Ruiyun Wire Mesh Technology Co., Ltd. owns modern production equipment and advanced production processes. The company covers an area of 30,000 square meters and is equipped with over 180 fully automated production lines, including cutting machines, drawing machines, weaving machines, and welding equipment. With an annual production capacity of over 120,000 square meters, we efficiently meet the demands of large orders. The company has fixed assets of RMB 35 million, ensuring our leading position in the industry.

Frequently Asked Questions (FAQ)

Q:What grade of titanium do you use

The titanium we use has a purity of over 99.6%, ensuring high quality and excellent performance.

Q:Are you close to the port?

Yes, our company is advantageously located near Tianjin Port, one of the world's largest ports. This geographical advantage allows us to quickly and efficiently ship products to customers worldwide. Whether by sea or air, we can provide fast and reliable logistics services to ensure your products are delivered safely and on time.

Q:What is your delivery time?

Our delivery time is highly flexible and can be adjusted based on stock availability and order requirements. If the product you order is in stock, we typically ship within 2 days. For custom orders, the delivery time varies based on the complexity and quantity of the order, usually ranging from 7 to 30 days. We will make every effort to complete your order as quickly as possible and ensure timely delivery.

Q:Are you a manufacturer?

Yes, we are a professional manufacturer specializing in the production of foam nickel, nickel wire mesh, nickel felt, stainless steel wire mesh, and other metal mesh products. Our production facilities are equipped with world-class equipment and technology, strictly adhering to ISO standards to ensure that every product meets the highest quality requirements. We also have a dedicated R&D team committed to product innovation and technology improvement to meet the evolving market demands.

Q:What is the minimum order quantity?

Our minimum order quantity is very flexible, accommodating orders of all sizes. Whether you need small custom pieces starting from 200x300mm or large bulk orders, we can fulfill your needs. Our production system and inventory management effectively support efficient delivery for different orders.

Q:Can you provide custom sizes or shapes?

Absolutely! We support customization based on the specific needs of our customers. In addition to standard rectangular and square nickel wire mesh, we can customize various shapes, including round, oval, diamond, and other irregular shapes. We can also perform punching, cutting, and other special treatments according to your design requirements to ensure the product perfectly meets your application needs. We are also happy to provide samples for your evaluation to ensure your satisfaction with the final product.

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Our R&D center is equipped with advanced testing equipment capable of performing various physical and chemical performance tests to ensure product quality meets international standards.