Nickel Foam for Hydrogen Production

Nickel Foam for Hydrogen Production Parameters Industry-Leading Applications Key Performance Advantages Company Advantages FAQ

Nickel Foam is a true 3D porous material characterized by a high-purity nickel skeleton and a fully interconnected cellular structure. With a vast thickness range (0.05mm to 25mm) and precision PPI control, it is engineered for high-performance applications in electrolysis, energy storage, and thermal management.

Parameters

Feature	Technical Specification	Advantage for Engineers
Nickel Purity	≥99.8%	Low resistance & high corrosion resistance.
Thickness	0.05mm - 25mm	Supports ultra-thin stacks and heavy industrial filters.
Pore Count (PPI)	20 - 200 PPI	Optimizes bubble release and catalyst loading.
Porosity	50% - 98%	High void volume for maximum electrolyte flow.
Surface Density	180g - 3000g/$m^2$	Uniform density ensures consistent current distribution.
Max Dimensions	Width: 980mm / Length: 200m	Ideal for continuous automated production lines.
Temp Resistance	Up to 1150℃	Reliable in high-temp filtration & catalyst carriers.

Industry-Leading Applications

Green Hydrogen: Catalyst carrier for Alkaline (ALK) and AEM water electrolysis.

Battery Electrodes: Essential for Ni-MH, Ni-Cd, and Lithium-ion battery current collectors.

Thermal Engineering: Heat exchangers, flame arrestors, and phase-change material (PCM) support.

Precision Filtration: High-temperature gas and corrosive liquid filtration in chemical plants.

Key Performance Advantages

Advantages

Exceptional Electrochemical ConductivityThe high-purity nickel matrix (≥ 99.8%) ensures minimal voltage drop and superior electron transfer, making it the premier choice for battery electrodes and supercapacitors.

Advanced Thermal ManagementWith its unique 3D open-cell structure and high thermal conductivity, it acts as an efficient heat dissipation medium, providing a much larger specific surface area than traditional solid materials.

Structural Integrity & Easy ProcessingDespite its high porosity, the foam maintains excellent mechanical strength. It can be easily cut, rolled, or welded into specific shapes to fit custom reactor designs.

"Ready to scale your energy project?" We offer precision slitting, die-cutting, and multi-layer sintering services to meet your exact design requirements.

Custom Shapes: Discs, sheets, or continuous rolls.

Free Sample Program: Contact us for a technical sample pack to test in your lab.

Company Advantages

Robust Infrastructure

Hebei Ruiyun Wire Mesh Technology Co., Ltd. owns modern production equipment and advanced production processes. The company covers an area of 30,000 square meters and is equipped with over 180 fully automated production lines, including cutting machines, drawing machines, weaving machines, and welding equipment. With an annual production capacity of over 120,000 square meters, we efficiently meet the demands of large orders. The company has fixed assets of RMB 35 million, ensuring our leading position in the industry.

Quality Assurance & Packaging

Strict Quality Control: Each batch undergoes SEM analysis and density uniformity testing.

Secure Logistics: Standard export packaging (custom wooden crates or reinforced rolls) to prevent structural compression during sea and air freight.

Frequently Asked Questions (FAQ)

Q:What grade of titanium do you use

The titanium we use has a purity of over 99.6%, ensuring high quality and excellent performance.

Q:What grade of titanium material do you use?

We use high-purity titanium materials, including Gr1 and Gr2 titanium, which ensure excellent corrosion resistance, strength, and durability. These materials are widely used in the production of titanium wire mesh, titanium felt, and other specialized titanium products.

Q:What is your delivery time?

Our delivery time is highly flexible and can be adjusted based on stock availability and order requirements. If the product you order is in stock, we typically ship within 2 days. For custom orders, the delivery time varies based on the complexity and quantity of the order, usually ranging from 7 to 30 days. We will make every effort to complete your order as quickly as possible and ensure timely delivery.

Q:Are you a manufacturer?

Yes, we are a professional manufacturer specializing in the production of foam nickel, nickel wire mesh, nickel felt, stainless steel wire mesh, and other metal mesh products. Our production facilities are equipped with world-class equipment and technology, strictly adhering to ISO standards to ensure that every product meets the highest quality requirements. We also have a dedicated R&D team committed to product innovation and technology improvement to meet the evolving market demands.

Q:What is the minimum order quantity?

Our minimum order quantity is very flexible, accommodating orders of all sizes. Whether you need small custom pieces starting from 200x300mm or large bulk orders, we can fulfill your needs. Our production system and inventory management effectively support efficient delivery for different orders.

Q:Can you provide custom sizes or shapes?

Absolutely! We support customization based on the specific needs of our customers. In addition to standard rectangular and square nickel wire mesh, we can customize various shapes, including round, oval, diamond, and other irregular shapes. We can also perform punching, cutting, and other special treatments according to your design requirements to ensure the product perfectly meets your application needs. We are also happy to provide samples for your evaluation to ensure your satisfaction with the final product.